3D graphene (3DG) has been tuned for optimal product performance as a filler and reinforcement for polyethylene.  The graphene is produced through the catalytic cracking of methane to render a custom-tuned carbon material wherein hydrogen is produced as a side product of the reaction.  The graphene itself is embedded with functionality which enables adaptivity of the filler to the surrounding matrix polyethylene. The surface area of 3DG is tuned with respect to the 3D graphene layer count and surface area to give the optimal product performance by insuring easy and effective dispersion on the polyethylene. <br/> <br/>Light-weighting composites with 3DG offers performance enhancements while achieving lower weight material of lower carbon footprint.  Polyolefins are effectively fortified with 3DG through increases in flexural modulus and tensile strength.  Performance enhancements of these kinds reduce the amount of polyethylene required for the manufacture of variety of different products.  Because of the enhanced performance of polyethylene with 3DG, the product is being commercialized to reduce the weight of a line of durable cases by 40%. 3DG also opens many new market opportunities in light weighting materials including cases, kayaks, agricultural tanks, and coolers.

Sustainability and light weighting composites with 3D graphene

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